Head of Plant

Position: Plant Head – Automotive Stamping & Welding Operations

Location: Dharuhera
Company: Leading Automotive Group (Client of Brenstone)
Experience Required: 20+ years
Industry: Automotive Manufacturing
Function: Plant Operations / Manufacturing / Engineering

Role Summary:

We are seeking a seasoned Plant Head to lead a large-scale automotive stamping and welding facility in Dharuhera. The ideal candidate will bring deep technical knowledge, proven leadership in managing large teams, and expertise in handling operations for both 2W (Two-Wheeler) and 4W (Four-Wheeler) OEM clients. The role will be responsible for end-to-end plant operations including Production, Quality, Maintenance, Process Engineering (PE), and Supply Chain Management (SCM), with complete ownership of the Plant P&L.

Key Responsibilities:

1. Plant Leadership & Strategy

Lead the plant operations with a focus on productivity, profitability, and safety.

Drive plant-level strategic initiatives to meet business goals and operational KPIs.

Oversee the development and execution of operational plans, cost control, and budgeting.

Ensure compliance with environmental, health, and safety regulations.

2. Production & Manufacturing Excellence

Ensure smooth and efficient stamping and welding operations with minimal downtime.

Implement lean manufacturing and Six Sigma principles to improve productivity and reduce waste.

Monitor production schedules and output to meet delivery timelines for OEM customers.

3. Quality Assurance & Process Improvement

Maintain and improve quality systems aligned with IATF 16949 and customer-specific requirements.

Lead initiatives to enhance product quality, reduce rejections, and improve first-pass yield.

Collaborate with the QA team to manage audits, corrective actions, and customer feedback.

4. Maintenance & Engineering

Ensure timely and preventive maintenance of all machinery, tools, and plant infrastructure.

Drive innovation in automation, welding technology, and tooling to improve efficiency.

Support continuous improvement in plant layout, flow, and technical processes.

5. Supply Chain & Logistics

Oversee inbound and outbound logistics to ensure just-in-time material availability.

Optimize inventory levels and supply chain costs without affecting delivery performance.

Maintain strong relationships with vendors, transporters, and key supply partners.

6. Customer Relationship & OEM Handling

Serve as the primary plant-level interface with key 2W and 4W OEM customers.

Ensure timely deliveries, quality compliance, and responsiveness to customer needs.

Manage escalations and build long-term strategic customer relationships.

7. Team Management & Development

Lead a cross-functional team across production, quality, maintenance, PE, and SCM.

Drive a culture of accountability, continuous learning, and operational discipline.

Mentor and develop high-potential talent within the organization.

Qualifications:

B.E./B.Tech in Mechanical / Production / Industrial Engineering or equivalent.

20+ years of experience in automotive manufacturing with at least 5 years in a Plant Head / Unit Head role.

Strong background in automotive stamping and welding processes.

Prior experience managing P&L, operations, and large cross-functional teams.

Exposure to 2W and 4W OEM customers and their operational expectations.

Key Skills:

Plant Management

Automotive Stamping & Welding

Operational Excellence

P&L Ownership

Quality & Compliance (IATF 16949)

Lean Manufacturing / Six Sigma

Customer Management (OEMs)

Supply Chain Optimization

Leadership & People Development