Role: Quality Assurance- (Automotive Foundry)
Location: Bhiwadi, Rajasthan
Experience: 10+ years
Budget: upto 25 Lacs
Job Responsibilities:
Person should be responsible for overall QA function which includes process quality, final quality and PDI (Pre-Despatch Inspection).
Responsibilities are as below:
Quality Management & Systems
- Lead and manage the entire Quality function (QA/QC, Lab, Inspection, NDT, Testing).
- Ensure adherence to ISO/TS/IATF/other relevant standards and customer-specific requirements.
- Establish, implement, and monitor quality control plans for various foundry processes (melting, molding, core making, fettling, machining).
- Maintain and continually improve QMS documentation and audit compliance.
Process & Product Quality
- Monitor metallurgical parameters, molding quality, and casting inspection.
- Analyze process deviations and implement corrective/preventive actions (CAPA).
- Drive initiatives to reduce internal rejections, scrap, and rework.
- Ensure incoming, in-process, and final inspection standards are met.
Customer Interaction & Satisfaction
- Liaison with OEMs/customers for quality approvals, audits, and complaint resolution.
- Lead customer complaint analysis (8D/Root Cause Analysis) and ensure timely closures.
- Conduct regular reviews with customers on quality performance and improvements.
People Management & Leadership
- Lead and mentor the quality team (engineers, inspectors, lab technicians).
- Build quality awareness across departments through training and Kaizen programs.
- Foster a culture of zero defect and continuous improvement.
Strategic & Continuous Improvement
- Implement Lean, Six Sigma, and TQM methodologies to enhance process capability.
- Support new product development (PPAP, APQP, FMEA).
- Ensure quality cost optimization without compromising standards.
Key Skills & Requirements:
- 15–18 years in Automotive Foundry (QA/Quality Systems).
2. Strong knowledge of QMS tools (FMEA, APQP, PPAP, SPC, MSA).
3. Leadership skills with ability to drive zero-defect culture.
4. B.E./B.Tech/Diploma in Mechanical Engineering.